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Corporate
Over
the years Batesville Products Inc. has grown to
100,000 square feet of manufacturing space. Our two
locations cover six acres of ground. We pour 80,000 pounds
of aluminum alloy each week. At BPI the average
length of service of our employees is 11 years. We work
hard to provide the advantages that ensure success,
including extensive training and education. As a result,
our employees are among the best-trained, most highly
skilled in the industry. We also provide the best tools
and equipment in every department, from engineering to
production to machining to finishing. Our commitment to
customer satisfaction, knack for innovative engineering,
and dedication to our craft have earned us leadership
status in our industry.
Engineering
Engineering
is more than simply designing aluminum castings that meet
specifications in a cost-effective way. Engineering is
understanding the customer's goals foe a product and the
subtleties involved in creating cast aluminum goods and
how those subtleties contribute to customer
satisfaction.
Casting
Permanent
mold casting using gravity provides much more detail than
sand casting. Holes can be precisely placed and sized.
Overall dimensional stability can be maintained. Machining
allowances are smaller because the finished casting is
much closer to the final specification. Compared to
aluminum sand castings, those done in permanent molds have
less shrinkage and lower gas porosity, Compared to die
castings, permanent mold aluminum casting is less likely
to contain entrapped gas. The result is a denser,
stronger, tighter aluminum casting that requires less
finishing work. These qualities are consistent throughout
the run - up to 150,000 pieces - and regardless of the
casting size. Permanent mold cast parts can be as small as
a few ounces or as large as 100 pounds or more.
Machining
At
BPI we don't look at machining as a separate process. To
us, machining as well as engineering, casting, finishing,
are all part of the complete process of delivering quality
aluminum and zinc castings to our customers. By planning
the entire production sequence from the start , and
integrating all the operations into one seamless flow,
we're able to reduce development time, material waste and
final cost .
Finishing
Finishing is the last step in the
process, but the first thing that people notice about our
cast aluminum products. Maybe it's the satiny luster of
textured finish. Maybe it's the brilliant gleam of a
highly polished part, a finish that rivals chrome for its
beauty but at a much lower cost, and without chrome's
environment issues.
To
visit BPI on the web : www.batesvilleproducts.com
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